Big Ideas Lab

Advanced Lasers

15 min
Sep 23, 20258 months ago
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Summary

Lawrence Livermore National Laboratory is advancing high-repetition rate laser technology that moves beyond theoretical applications into practical uses across semiconductor manufacturing, cancer treatment, and fusion energy. The episode explores how innovations in laser design, cooling systems, and new materials like thulium-doped crystals are enabling lasers to fire thousands of times per second with unprecedented precision and reliability.

Insights
  • High-repetition rate lasers represent a paradigm shift from single-shot systems to continuous-fire platforms, enabling new applications in medical therapy, manufacturing inspection, and energy production
  • Heat management is the critical engineering bottleneck for advanced lasers; gas cooling technology adapted from aerospace principles is essential for maintaining beam quality at scale
  • Material science breakthroughs (thulium-doped YLF crystals) are enabling lasers that combine efficiency, thermal stability, and energy storage in ways no single alternative material can match
  • Technology transfer from national labs to commercial industry is essential for translating advanced laser research into accessible, cost-effective products for hospitals and manufacturers
  • Inertial fusion energy development depends directly on advances in laser reliability and robustness, positioning laser R&D as foundational to future clean energy systems
Trends
Shift from single-shot to high-repetition rate laser systems enabling real-world deployment in medical and industrial applicationsIon beam therapy gaining clinical viability through laser-driven beam generation, expanding precision cancer treatment access globallyAdvanced manufacturing quality assurance using high-energy X-ray imaging to detect internal defects in additive manufacturing partsRare earth element optimization (thulium) in laser crystal design improving efficiency and thermal performance simultaneouslyNational labs positioning as technology transfer partners to commercialize advanced laser systems for industry adoptionInertial fusion energy development creating demand for ultra-reliable, high-repetition rate laser platformsGas cooling innovations enabling power outputs equivalent to race car engines in compact laser systemsSemiconductor manufacturing (EUVL lithography) driving continued demand for extreme ultraviolet laser technology advancement
Topics
Extreme Ultraviolet Lithography (EUVL) for semiconductor manufacturingHigh-repetition rate laser systems and engineeringIon beam therapy for cancer treatmentGas cooling technology for laser heat managementThulium-doped YLF laser crystalsAdvanced photon technologies and laser sourcesAdditive manufacturing quality inspection using X-ray imagingInertial fusion energy and laser-driven fusionNational Ignition Facility achievementsTechnology transfer from national labs to industryLaser material science and rare earth elementsPrecision medical device applicationsAerospace and automotive advanced manufacturingBeam quality and laser pulse precisionThermal management in high-power systems
Companies
Lawrence Livermore National Laboratory
Primary subject; develops advanced laser technologies for semiconductors, medical, energy, and national defense appli...
People
From Spinka
Laser physicist at Lawrence Livermore; leads Advanced Photon Technologies group developing laser sources and applicat...
Jackson Williams
Physicist in Advanced Photon Technologies Group; discusses ion beam therapy and precision cancer treatment applications
Quotes
"Lasers have a potential of being the best version of those devices in the world."
Unknown speakerEarly in episode
"For me, it's being on the cutting edge, being able to demonstrate in the laboratory, develop new materials, new concepts for how lasers work."
From SpinkaMid-episode
"X-rays, while effective, tend to hit everything in their path. Healthy tissue, organs, bone. But new technologies aim to change that, by swapping force for surgical precision."
Jackson WilliamsMedical applications section
"The most important aspect that needs to be thought about and engineered and taken great care for is heat."
Unknown speakerEngineering challenges section
"One of the places that Lawrence Livermore really shines is being able to take an idea on paper and develop it to the place where we know it will work and have a pathway towards a full system engineer."
Unknown speakerTechnology transfer section
Full Transcript
Extreme ultraviolet light, a ghostly shimmer just beyond human sight. Wave lengths so short they can sculpt matter at the scale of atoms. Not long ago it lived only in theory. Now you see the results of it every day. The efficiency of electric cars gliding quietly down the road. The speed of high end laptops clicking away in coffee shops. The power of the latest smartphones that can still slip into our pockets. Each one advanced by the chips inside. Chips imaged with extreme ultraviolet light. All of those systems start with a plasma. You get the plasma very hot and it starts to emit a radiation band that is further beyond the visible light into the extreme ultraviolet. This process called extreme ultraviolet lithography or EUVL is made possible by a laser created plasma heated to 100,000 degrees. It revolutionized chipmaking and is just one of many advanced laser techniques Lawrence Livermore National Laboratory helped develop that not only enhance everyday life, but are also reshaping health, energy, and national defense. Autoclapplications, radiotherapies, x-rays, protons, or ions that are used to treat cancer. Lasers have a potential of being the best version of those devices in the world. And scientists at Lawrence Livermore are pushing that technology even further. The lasers that we're producing now are useful and scaling to the next generation of computer chips that will extend Moore's law for another 30, 40, 50 years. We are developing in our group as new laser technologies that actually will really impact people's everyday lives. Welcome to the frontier of light. Welcome to the Big Ideas Lab, your exploration inside Lawrence Livermore National Laboratory. Share untold stories, meet boundary pushing pioneers, and get unparalleled access inside the gates from national security challenges to computing revolutions. Discover the innovations that are shaping tomorrow today. Looking for a career that challenges and inspires? Lawrence Livermore National Laboratory is hiring for a nuclear facility engineer, systems design, and testing engineer, and a senior scientific technologist, along with many other roles in science, technology, engineering, and beyond. At the lab, every role contributes to groundbreaking projects in national security, advanced computing, and scientific research, all within a collaborative mission-driven environment. Discover open positions at llnl.gov forward slash careers, where big ideas come to life. The National Ignition Facility at Lawrence Livermore National Labs has made headlines as the largest and most energetic laser in the world. California scientists made a major breakthrough. History-making projects is underway right now. It's massive laser, able to recreate the temperatures and pressures close to what exists in the core of stars. But close by is a quieter revolution. Engineers and physicists at Lawrence Livermore have been working on something very different. Lasers that fire thousands of times per second to create systems that are faster, cleaner, and more efficient than ever. Lawrence Livermore National Laboratory is world-renowned as one of the places to be, if not the place to be, for big lasers. From Spinka is a laser physicist at the lab. My group is called Advanced Photon Technologies, and we develop laser sources and applications of those lasers. For me, it's being on the cutting edge, being able to demonstrate in the laboratory, develop new materials, new concepts for how lasers work. The Advanced Photon Technologies Program, or APT, designs high-repetition rate laser systems that deliver short, powerful poses of light repeatedly. And with incredible precision. These lasers are engineered to run fast, stay cool, and perform reliably, both in experiments and real world environments. APT's lasers are advancing the state of the art for high-repetition rate lasers that could be used for applications like advancing cancer treatment, supporting cutting-edge materials and aerospace research, and powering semiconductor manufacturing, such as the extreme ultraviolet lithography process. And they are opening up new application spaces. Their impact reaches far beyond the lab. One of the distinguishing characteristics that makes an Advanced Laser, or something on the cutting edge, is being able to produce those laser pulses multiple times per second, as opposed to one shot every couple of hours. But what could these Advanced lasers actually do? Cancer is treated generally with X-rays. This, Jackson Williams, a physicist in the Advanced Photon Technologies Group at Lawrence Livermore. You shoot an X-ray beam into the cancer, and you try to kill as much of that tissue as possible. That's a bit of a sledgehammer when it comes to medical therapies. X-rays, while effective, tend to hit everything in their path. Healthy tissue, organs, bone. But new technologies aim to change that, by swapping force for surgical precision. You can use things like protons or other heavier element ions, things like carbon atoms. And those are like scalpoles. Those are the ability to deposit that energy in a very small space. And so you try to only kill the tumor and nothing of the healthy cells around it. People have been doing this actually for a better part of 20, 30 years. This kind of therapy, known as ion beam therapy, has been used clinically for decades in some parts of the world. But the potential to generate and control these beams using high repetition rate lasers could dramatically expand access, helping bring cutting edge treatments to more hospitals and more patients. We build lasers in a way that we are trying to solve the technical paths. Another promising area is an advanced manufacturing. High repetition lasers are transforming how we inspect parts made through additive manufacturing. The intricate layered components used in aerospace, automotive and energy industries. It's also important to be able to see inside of those parts, where are the defects? How might you need to post process that part? And how can you qualify that part if you're making a beam for a bridge? How do you know that there's not a critical defect in that part that might cause it to fail? By generating ultra precise, high energy x-rays, advanced lasers can image dense materials from the inside out without damaging or altering them. This lets engineers catch hidden flaws early to make sure every part is solid. There is no shortage of ways that advanced lasers could transform many fields beyond medicine and advanced manufacturing. The challenge is in building lasers that are precise and powerful at a reasonable cost. Looking for a career that challenges and inspires? Lawrence Livermore National Laboratory is hiring for a nuclear facility engineer, systems design and testing engineer, and a senior scientific technologist, along with many other roles in science, technology, engineering and beyond. At the lab, every role contributes to ground-breaking projects in national security, advanced computing, and scientific research. All within a collaborative, mission-driven environment. Discover open positions at llnl.gov forward slash careers, where big ideas come to life. One of the key engineering challenges, particular to high repetition rate lasers, is managing heat. With the laser firing so quickly, there is no chance for the system to cool down. The most important aspect that needs to be thought about and engineered and taken great care for is heat. So every time that you store a little bit of energy in a laser-gain material and extract that energy, it leaves behind a little bit of energy in the laser-gain material. That little bit of energy turns into heat, and when materials change temperature, some of their material properties also change, some of those things impact the laser performance. Whenever a laser fires, not all the energy makes it out the front door. Some of it lingers as heat inside the system itself. And even tiny shifts in temperature can subtly warp the very material the laser relies on, managing how it behaves with each pulse. The types of lasers that we plan to build have power outputs that are equivalent to a race car engine, and the cooling is about the same, so you need to be able to extract all of that heat that's being made in the engine, or the laser in this case, and being able to send power to the wheels, or being able to deliver the laser pulse to its target. Too much heat can blur the beam or break the system entirely. How do you extract all that heat? And one of the major contributions that Livermore has had to this field is the development of a technology called gas cooling. The principle behind gas cooling is something we all use, especially when our food or drinks are too hot. I think pretty much everybody knows that if you blow air over a surface, the surface can be cooled down, right? I mean, people are familiar with soup, right? You blow on it a little bit, cools down, then you can eat your soup. The livermore's innovations was being able to adapt that same concept to solid laser materials. And so we basically chop up the laser material into a number of different slabs, and then flow gas through the gaps between those slabs. And we do that at very rapid speeds, basically approaching that of how fast an airplane flies, and then you can use that very rapid exchange of gas and the gas interacting with the solid materials to extract the heat. To truly unlock the potential of high energy high repetition rate lasers, scientists also need the right materials. One's that can be easily and cheaply energized and can handle the heat while maintaining good beam quality. But finding a laser material that can deliver in these areas without other serious downsides is a significant challenge. The bat laser answers that challenge. The bat laser or a big aperture thulium is a laser that is a new game media that allows us to be more efficient and run at faster repetition rates. The bat laser was designed at Lawrence Livermore and represents a new generation of high repetition rate systems built to deliver precision, speed, and endurance. So instead of the knife, which is one every four hours, this laser system can run at 10,000 times per second. The bat laser is one of the most advanced systems to come out of the APT program and contains a new kind of medium. Thulium. Thulium is a rare earth element that is mixed or doped into a common laser crystal known as itrium lithium fluoride, or Yilf, creating a goldilocks material for the bat laser. Its material properties, like strength and thermal conductivity, are very good. Not outstanding, but its energy storage lifetime is exceptional. Most importantly, thulium doped Yilf doesn't have a significant weakness as it's used in the bat laser. There is no other known material with this combination. Beyond the technical advantages, there's beauty. A lot of laser crystals are really beautiful. Physically, if you pick them up and hold them, they're just stunningly perfect pieces of material. Actually, kind of like people use injulary, and actually many of the same crystals that are used in jewelry are good hosts for the atoms that you can use to store energy and then extract energy in lasers. Innovation can come with remarkable surprises, and today, advanced lasers are powerful, complex research platforms operated by expert teams in controlled environments, eventually coming into mainstream use. The challenge ahead is transitioning these systems from the lab to the real world. Right now, they are very much scientific research tools. These are lasers that only really work in the hands of experts, and usually a team of experts. One of the places that Lawrence Livermore really shines is being able to take an idea on paper and develop it to the place where we know it will work and have a pathway towards a full system engineer. We are the partners to industry to be able to say, here's how we did it. Here's the pathways we think that can be economically feasible going forward, and then it's a technology transfer out into industry for them to be able to offer that as a product. So what does the near future look like for advanced lasers? Laser technology and laser technology development is absolutely directly applicable to inertial fusion energy, and being able to use the same power source that powers the sun here on Earth. So lasers and laser technology developments are going to be needed. Similar to the experiments at the National Ignition Facility that create energy gains, inertial fusion energy uses lasers to generate the extreme heat and pressure required for fusion. Translating that approach to a fusion power plant presents many challenges, including the use of extremely robust and reliable lasers. But the work being done through APT research is laying the groundwork for that essential laser science of the future. From powering future energy systems like fusion to exploring unimagined ideas, Lawrence Livermore National Laboratory is where scientific creativity meets world-changing potential. The best part about working at the lab is being able to test wild ideas and being able to go out and have a nugget of an idea and to develop that into a place where it's a hypothesis, and then you test that hypothesis and have a finding whether it works or it doesn't work. At least you know that there's an answer there. Advanced lasers are being built, tested, and refined every day. The work is complex, but the direction is clear, more precision, more power, and more potential to impact the world. Lawrence Livermore National Laboratory is hiring. If you're passionate about tackling real-world challenges in science, engineering, business, or skilled trades, there's a place for you at the lab. Right now, positions are open for a senior labor relations advocate, operations cyber security manager, and a senior database administrator. These are just a few of the more than 100 exciting roles available. At Lawrence Livermore, you'll work on projects that matter from national security to cutting-edge scientific advancements. Join a team that values innovation, collaboration, and professional growth. Explore opportunities at llnl.gov forward slash careers where your next career move could make history. Thank you for tuning in to Big Ideas Lab. If you loved what you heard, please let us know by leaving a rating and review. And if you haven't already, don't forget to hit the follow or subscribe button in your podcast app to keep up with our latest episode. Thanks for listening.